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DOT Drug & Alcohol Testing: Every Requirement Explained

If you operate a commercial motor vehicle, you're subject to DOT drug and alcohol testing — even if you're a single owner-operator with no employees. Here's every type of test, when they're required, and what happens when something goes wrong.

Who Must Be Tested?

Any driver who operates a commercial motor vehicle (CMV) requiring a CDL is subject to DOT drug and alcohol testing under 49 CFR Part 382. This includes:

  • Company drivers (W-2 employees)
  • Owner-operators under their own authority
  • Owner-operators leased to a carrier
  • Anyone driving a vehicle over 26,001 lbs GVWR
  • Anyone driving a vehicle designed to transport 16+ passengers
  • Anyone transporting hazardous materials requiring placards
Owner-operators: Yes, this means you. Even if you're a one-truck operation with no employees, you must be enrolled in a drug and alcohol testing program. You must have a Designated Employer Representative (DER) — which is typically your consortium.

The 6 Types of DOT Drug & Alcohol Tests

1

Pre-Employment

Before a driver operates a CMV for the first time

Required before any driver performs safety-sensitive functions. Must receive a verified negative result before the driver can drive. Also includes a pre-employment Clearinghouse query (full query).

Drug test: Required Alcohol test: Not required (but some employers choose to include it) Clearinghouse query: Full query required
2

Random

Throughout the year, selected by a random process

Your consortium uses a scientifically valid random selection method to choose drivers for testing. You must submit to the test within the time frame specified when notified — typically the same day or next business day.

Drug testing rate: 50% of drivers per year Alcohol testing rate: 10% of drivers per year Selection: Computer-generated random selection from the pool
You can be selected more than once per year. Random means random — being selected last month doesn't exempt you this month.
3

Post-Accident

After a DOT-reportable accident (specific criteria)

Required when a driver is involved in an accident that results in:

  • A fatality (always required, regardless of fault)
  • Bodily injury requiring immediate medical treatment away from the scene AND the driver received a citation
  • A vehicle towed from the scene AND the driver received a citation
Drug test: Within 32 hours of accident Alcohol test: Within 8 hours of accident (2 hours preferred)
If the alcohol test isn't completed within 8 hours, you must document why and stop trying. Same for drug test at 32 hours. The driver must remain available for testing — leaving the scene to avoid testing is treated as a refusal.
4

Reasonable Suspicion

When a trained supervisor observes signs of drug/alcohol use

A supervisor trained in reasonable suspicion indicators (required training under Part 382) observes specific behaviors or physical signs suggesting drug or alcohol use. The observation must be documented in writing.

Drug test: Based on observed behavior, physical appearance, speech Alcohol test: Based on observed behavior; must be done within 8 hours Training: Supervisor must have completed at least 60 minutes of training on drug indicators and 60 minutes on alcohol indicators
5

Return-to-Duty

Before returning to safety-sensitive functions after a violation

If a driver has violated the drug and alcohol regulations (positive test, refusal, or alcohol concentration of 0.04 or greater), they must complete the return-to-duty process before driving again. This includes evaluation by a Substance Abuse Professional (SAP).

Drug test: Must be verified negative Alcohol test: Must be below 0.02 SAP evaluation: Required before testing
6

Follow-Up

After returning to duty, per SAP recommendations

After a driver returns to duty following a violation, the SAP determines a follow-up testing plan. Minimum of 6 tests in the first 12 months, and the SAP can require follow-up testing for up to 60 months.

Minimum: 6 tests in first 12 months Maximum period: Up to 60 months total Determined by: Substance Abuse Professional (SAP)

What Substances Are Tested?

DOT Drug Panel (5-Panel)

  • Marijuana (THC)
  • Cocaine
  • Amphetamines (including methamphetamine, MDMA)
  • Opioids (codeine, morphine, heroin, hydrocodone, hydromorphone, oxycodone, oxymorphone)
  • Phencyclidine (PCP)
Note: Even in states where marijuana is legal recreationally or medically, a positive THC result is a DOT violation. Federal law controls, not state law.

Alcohol Testing

  • Below 0.02: Negative — cleared to drive
  • 0.02-0.039: Not a positive result, but you're removed from safety-sensitive functions for 24 hours
  • 0.04 or above: Positive violation — same consequences as a positive drug test
Alcohol testing uses a breath alcohol test (BAT) or saliva test, not urine. Testing must be done by a certified Breath Alcohol Technician (BAT).

The FMCSA Clearinghouse

Since January 2020, all drug and alcohol violations for CDL drivers are reported to the FMCSA Drug & Alcohol Clearinghouse — a federal database that employers must check before hiring and annually thereafter.

For Employers (Including Owner-Operators)

  • Pre-employment: Run a full query before hiring any CDL driver ($1.25 per query)
  • Annual: Run a limited query on every current driver at least once per year
  • Report violations: Must report positive tests, refusals, and violations within specified timeframes
  • Register: Must be registered as an employer at clearinghouse.fmcsa.dot.gov

For Drivers

  • Register: Must be registered in the Clearinghouse
  • Consent: Must consent to full queries (electronic consent required)
  • View your record: You can check your own record for free at any time
  • Violations stay: Records remain in the Clearinghouse for 5 years (or until you complete the return-to-duty process)

Why This Matters

Before the Clearinghouse, a driver could test positive at one company, move to another company, and nobody would know. Now every violation is in a federal database. Every employer must check it. There's no hiding from a positive result anymore.

Drug Testing Consortiums

Unless you're a large fleet with your own testing program, you'll join a consortium — a third-party company that manages your drug and alcohol testing program.

What a Consortium Does

  • Maintains the random selection pool
  • Conducts random selections using a scientifically valid method
  • Coordinates collection site visits
  • Manages MRO (Medical Review Officer) reviews
  • Keeps records for DOT compliance
  • Acts as your Designated Employer Representative (DER)

Typical Costs

Annual consortium membership$100-$200
Pre-employment drug test$40-$75
Random drug test$40-$60
Random alcohol test$25-$50
Post-accident test (rush)$75-$150

What Happens If You Test Positive

1

Immediate Removal

You are immediately removed from all safety-sensitive functions. You cannot drive a CMV. Period.

2

Reported to Clearinghouse

The violation is reported to the FMCSA Drug & Alcohol Clearinghouse. Every future employer will see it when they run a query.

3

SAP Evaluation Required

You must be evaluated by a DOT-qualified Substance Abuse Professional (SAP). The SAP determines what treatment/education you need. Cost: $400-$1,000+.

4

Complete Treatment

Complete whatever treatment or education the SAP recommends. This varies: could be a class, outpatient program, or inpatient treatment depending on the SAP's assessment.

5

SAP Follow-Up Evaluation

Return to the SAP for a follow-up evaluation confirming you've completed the recommended treatment.

6

Return-to-Duty Test

Pass a return-to-duty drug and/or alcohol test (must be verified negative / below 0.02 for alcohol).

7

Follow-Up Testing

Minimum 6 unannounced follow-up tests in the first 12 months. SAP can extend up to 60 months.

The Real Cost of a Positive Test

Lost income (6-12 weeks minimum) $8,000-$20,000
SAP evaluation + treatment $500-$5,000
Return-to-duty testing $100-$200
Higher insurance rates (3-5 years) $2,000-$10,000+
Clearinghouse record (5 years) Limits job options

What Counts as a "Refusal"?

A refusal to test is treated the same as a positive result. Here's what counts:

Failing to appear at the collection site within a reasonable time
Leaving the collection site before the process is complete
Failing to provide a sufficient specimen without a valid medical explanation
Tampering with or substituting a specimen
Failing to undergo a medical examination when directed by the MRO
Leaving the scene of an accident before post-accident testing is completed
Not reporting to a random test when notified

Record-Keeping Requirements

Record Retention
Positive test results5 years
Negative test results1 year
Alcohol test results (0.02+)5 years
Refusal records5 years
Random selection records2 years
SAP evaluation/referral records5 years
Annual summary reports5 years

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